An investigation into the exploratory use of additive manufacturing in weir design and open channel flow

Rob Benham; Fayyaz Rehman

doi:10.3233/ATDE210017

An investigation into the exploratory use of additive manufacturing in weir design and open channel flow

Research output: Chapter in Book/Report/Published conference proceeding › Conference contribution

Abstract

Additive Manufacturing (AM) offers a range of possibilities in fluid flow research. An existing 2.5 m open channel fluid flow experiment contains a set of standard weirs which are limited in design. This research will compare experimental AM weirs (e.g. labyrinth, piano, catenary), that would not be possible on some laser-cut polymer or machined aluminium weirs. Due to the bespoke complex nature of weirs’ design other manufacturing methods would be too expensive and impossible to use. AM technology allows a cost-effective solution for progressive design modifications to be implemented throughout investigations. This paper will highlight comparisons made between a range of AM produced weirs in terms of flow rate, fluid velocity profile, water level height and discharge coefficient. Computation fluid dynamic modelling (CFD) will also be used to verify, analyse, and compare results. Based on the experimental results and verification, the paper will also discuss the suitability of application of AM techniques in fluid flow analysis.

Original language	English
Title of host publication	Advances in Manufacturing Technology XXXIV
Subtitle of host publication	Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK
Editors	M. Shafik, K. Case
Publisher	IOS Press
Pages	85-90
Volume	15
ISBN (Electronic)	978-1-64368-199-3
ISBN (Print)	978-1-64368-198-6
DOIs	https://doi.org/10.3233/ATDE210017
Publication status	Published - 10 Sep 2021

Publication series

Name	Advances in Transdisciplinary Engineering

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10.3233/ATDE210017Licence: CC BY-NC

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Benham, R., & Rehman, F. (2021). An investigation into the exploratory use of additive manufacturing in weir design and open channel flow. In M. Shafik, & K. Case (Eds.), Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK (Vol. 15, pp. 85-90). (Advances in Transdisciplinary Engineering). IOS Press. https://doi.org/10.3233/ATDE210017

Benham, Rob ; Rehman, Fayyaz. / An investigation into the exploratory use of additive manufacturing in weir design and open channel flow. Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK. editor / M. Shafik ; K. Case. Vol. 15 IOS Press, 2021. pp. 85-90 (Advances in Transdisciplinary Engineering).

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abstract = "Additive Manufacturing (AM) offers a range of possibilities in fluid flow research. An existing 2.5 m open channel fluid flow experiment contains a set of standard weirs which are limited in design. This research will compare experimental AM weirs (e.g. labyrinth, piano, catenary), that would not be possible on some laser-cut polymer or machined aluminium weirs. Due to the bespoke complex nature of weirs{\textquoteright} design other manufacturing methods would be too expensive and impossible to use. AM technology allows a cost-effective solution for progressive design modifications to be implemented throughout investigations. This paper will highlight comparisons made between a range of AM produced weirs in terms of flow rate, fluid velocity profile, water level height and discharge coefficient. Computation fluid dynamic modelling (CFD) will also be used to verify, analyse, and compare results. Based on the experimental results and verification, the paper will also discuss the suitability of application of AM techniques in fluid flow analysis.",

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Benham, R & Rehman, F 2021, An investigation into the exploratory use of additive manufacturing in weir design and open channel flow. in M Shafik & K Case (eds), Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK. vol. 15, Advances in Transdisciplinary Engineering, IOS Press, pp. 85-90. https://doi.org/10.3233/ATDE210017

An investigation into the exploratory use of additive manufacturing in weir design and open channel flow. / Benham, Rob ; Rehman, Fayyaz.

Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK. ed. / M. Shafik; K. Case. Vol. 15 IOS Press, 2021. p. 85-90 (Advances in Transdisciplinary Engineering).

Research output: Chapter in Book/Report/Published conference proceeding › Conference contribution

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Benham R , Rehman F. An investigation into the exploratory use of additive manufacturing in weir design and open channel flow. In Shafik M, Case K, editors, Advances in Manufacturing Technology XXXIV: Proceedings of the 18th International Conference on Manufacturing Research, incorporating the 35th National Conference on Manufacturing Research, 7-10 September 2021, University of Derby, Derby, UK. Vol. 15. IOS Press. 2021. p. 85-90. (Advances in Transdisciplinary Engineering). https://doi.org/10.3233/ATDE210017

An investigation into the exploratory use of additive manufacturing in weir design and open channel flow

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